Integra Plastics conversion in Bulgaria to deliver premium recycled polypropylene with Borcycle M technology

The upgraded Integra facility will transition to value-add and premium-quality grades of rPP © Borealis

(IN BRIEF) Integra Plastics AD, a Borealis group company based in Bulgaria, will convert its production facility to produce recycled polypropylene by October 2025, supported by the integration of Borealis’ Borcycle™ M mechanical recycling technology. The upgrade will enable the plant to produce value-add and premium rPP grades, while boosting capacity beyond its current 20,000 metric tons. By shifting from rLDPE to rPP, Borealis strengthens its ability to supply high-quality recycled plastics for packaging, automotive, and appliance applications. The move also aligns with upcoming EU regulations such as PPWR and the ELV directive. Borealis says the investment underscores its commitment to delivering reliable, sustainable solutions with a significantly lower carbon footprint, while expanding support for customers navigating the transition to circular materials.

(PRESS RELEASE) VIENNA, 2-Oct-2025 — /EuropaWire/ — Integra Plastics AD, part of the Borealis group, has announced a significant investment to transform its production facility in Bulgaria into a dedicated site for recycled polypropylene (rPP) by October 2025. The conversion will involve the installation of Borealis’ proprietary Borcycle™ M mechanical recycling technology, an advanced process that turns post-consumer polyolefin waste into high-quality materials suitable for demanding applications.

Currently producing recycled low-density polyethylene (rLDPE), the upgraded facility will shift to value-add and premium rPP grades, while also increasing overall output to surpass its current 20,000 metric ton capacity. This step reflects Borealis’ strategy to expand its offering of sustainable, high-performance recycled plastics and to support industries that are facing stricter environmental regulations and growing sustainability demands.

Borcycle M technology allows for the upcycling of plastic waste into premium materials with a reduced carbon footprint compared to virgin plastics, offering Borealis customers a pathway to lower emissions while maintaining product quality. With enhanced rPP production, Borealis will be able to meet rising demand from sectors such as consumer packaging, automotive mobility, and home appliances. Additionally, the upgraded Integra facility will complement Borealis’ compounding operations, further strengthening the company’s ability to deliver tailor-made recycled solutions.

Photo: The rPP materials have a significantly lower carbon footprint than virgin-based alternatives, helping Borealis’ customers reduce their environmental impact
© Borealis

Dirk Langhammer, Vice President Circular Economy Solutions at Borealis, commented: “This upgrade will give our customers reliable access to premium recycled materials. In combination with Borealis’ superior products and compounding expertise, we’re in a unique position to serve our customers in their quest to transition to sustainable solutions.”

The investment represents another step forward in Borealis’ commitment to advancing the circular economy by providing innovative recycled materials that help customers stay ahead of upcoming EU regulations, including the Packaging and Packaging Waste Regulation (PPWR) and the End-of-Life Vehicle (ELV) directive.

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SOURCE: BOREALIS