
Streamlining adoption of high-speed and high-resolution surface texturing delivered with the Prometheus project
This three-year program brings together leading research and industrial organizations to allow the broad manufacturing of materials with low-friction, oleophobic and hydrophobic properties
(PRESS RELEASE) PORTO SALVO, 4-Apr-2019 — /EuropaWire/ — Prometheus’ project will bridge the existing gap between niche and mainstream applications for high power ultra-short pulse laser surface processing. This advanced technology enables the production of materials with advanced properties such as non-stick, low wear/friction, oleophobic or hydrophobic, but through this unique project will deliver a broad range of surface functionalities onto metals, polymers and ceramics by way of high throughput, high spatial resolution Direct Laser Interference Patterning (DLIP) surface processing. It is expected to deliver unprecedented surface texturing speeds of up to 5 m2/min and enable high resolution features down to 1 μm to be produced with minimal heat impact on work pieces. This ambitious project represents a pan-European EU consortium of world leading organizations, from industrial and research partners to four manufacturers – Maier, Johnson and Johnson, Fiat Chrysler Automobile group and Arcelik – that will be able to assess the project’s outputs against current industrial processes. Wrapping up the thee-year project, and through breakthrough developments in laser sources, optics, process setup, control and monitoring, the consortium will deliver an integrated laser processing demonstrator system to showcase its capabilities according to the established goals.
Beyond the expected improvement on accuracy, the Prometheus project qualitative objectives include better resources utilization from raw materials to energy and waste. It is also expected a quantum leap on the speed of materials’ processing, as mentioned, by reaching 2-5 m2/min, while also minimizing heat impact on sensitive materials. The project aims to achieve improved flexibility and allow for a simpler product customization – all of this at a fraction of existing solutions’ cost. The case studies being developed include a dishwasher, a tumble dryer, a cylinder piston liner, and high strength aluminium pressing for automotive.
The unique ability of this technology to deliver precise periodic arrays of surface features at an unprecedented processing rate will contribute to its entrance into mainstream manufacturing processes, from its current usage in niche ultra-high value applications. The DLIP (Direct Laser Interference Patterning) technology enables the full utilisation of the high-power laser systems delivering profound productivity gains versus current technologies. Also, by being digital by default, the system enables rapid reconfiguration to deliver customised surface functionalities and patterns on a component by component basis.
Keeping Europe at the core of innovation and environmental leadership
This unique project will bring to light a high potential high power ultra-short pulse laser processing system. Prometheus will address some of the key European 2020 societal challenges, both by ensuring that European companies and research organizations stay at the leading edge of the new
manufacturing technologies and by creating new jobs opportunities. At the same time, the project will minimize environmental impacts.
Prometheus will also contribute to support the goal of increasing investment in innovation up to 3% of the EU’s GDP. The new approaches to surface engineering made possible by this technology will have an impact on the increase in R&D spending, both in photonic component development
necessary to control the increased power densities and in widespread application development.
The exceptionally high processing rate enables cost-effective processing to price-sensitive industrial sectors such as the consortium partners, spanning automotive, fast-moving consumer goods (FMCG), white goods and consumer durables. The effect will also be felt on the overall value chain,
given the expected technology transfer and training across manufacturing sectors, as it becomes mainstream.
Project partners
Managing the International System for Training, Qualification and Certification of both welding personnel and companies using welding, in Quality, Environment, Health and Safety for more than 25 years.
ANDRITZ Powerlase is an innovative, independent, high power laser design and manufacturing company, focused on powerful picosecond and nanosecond high energy Diode Pumped Solid State lasers.
“Holo/Or- design and manufacture of Diffractive High Power Beam Shaping optics”.
IRIS is an advanced engineering company that brings process optimisation solutions to manufacturing.
Photonics Innovation Hub composed of a Research and Technology Organisation expert in the production of specialty optical fibres, components and biophotonics and a business cluster gathering more than 100 members in the field of Photonics.
Prima Power is a leading specialist in machines and systems for sheet metal working. Offering in this field is one of the widest and covers all applications: laser processing, punching, shearing, bending, automation.
Johnson & Johnson, incorporated on November 10, 1887, is a holding company. The Company and its subsidiaries are engaged in the research and development, manufacture and sale of a range of products in the healthcare field. The Company operates through three segments: Consumer,
Pharmaceutical and Medical Devices, and its primary focus is on products related to human health and well-being. The Company has over 230 operating companies, operating in 175 countries.
Having operations in durable consumer goods industry with production, marketing and after-sales services, Arçelik offers products and services around the world with its 30,000 employees, 18 different production facilities in 7 countries, its 34 sales and marketing companies in 32 countries all over the world and its 11 brands (Arçelik, Beko, Grundig, Blomberg, ElektraBregenz, Arctic, Leisure, Flavel, Defy, Dawlance and Altus) serving products and services in more than 145 countries.
MAIER is one of the leading decorated plastic component supplier for the automotive industry, with up to 3,000 employees in 8 countries with global sales around 360 M€, being part of the biggest cooperative group in the world (global sales above 13,200 M€ and a workforce above 82,000 employees).
Centro Richerche Fiat is one of the main private research centres in Italy, with the mission to develop and transfer innovative products, processes and methodologies in order to improve the competitiveness of the products of the Fiat Group.
Delivering ground-breaking solutions from core manufacturing techniques, through to embedding and implementing the future technologies that will be integral elements of the fourth industrial revolution.
The Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS Dresden stands for innovations in laser and surface technology by offering one stop solutions ranging from the development of new processes to implementation into production up to application-oriented support.
AIMEN is an Innovation and Technology Centre highly specialized in materials and in advanced manufacturing technologies, especially joining technologies and laser technologies applied to materials processing, robotics and automation.
TWI Ltd (TWI) is one of Europe’s largest independent RTOs, specialising in all aspects of materials joining and associated technologies.
About European Federation for Welding, Joining and Cutting
EWF is a pioneer in implementing a harmonized qualification and certification system for joining professionals. Through European projects EWF has been innovating in training methodologies and involved in the development of new technologies and uses for joining. Through its member organisations, EWF has established a firm link to the local industry, providing knowledge and training as well as participating in research initiatives that address the most pressing questions and challenges in the field of joining technologies.
PROMETHEUS project has received funding from the European Union’s H2020 program: Photonics-based manufacturing, access to photonics, datacom photonics and connected lighting.
Media contacts:
EWF
Joaquim Calé
jocale@ewf.be
BloomCast
Rodolfo Oliveira
rodolfooliveira@bloomcast.pt
+351 961 624 213
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- Digi Communications N.V. reports the admission to trading on the regulated market operated by the Irish Stock Exchange plc (trading as Euronext Dublin) of the senior secured notes issued by RCS & RDS S.A., its Romanian subsidiary
- Delft University of Technology Purchases its Second WebClip2Go Video Production System
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 16 – 20 Mar 2020
- Integrated Services Monitoring Capability Launched by Bridge Technologies
- Digi Communications N.V. announces Convocation of the Company’s general shareholders meeting for 30 April 2020 for the approval of, among others, the 2019 Annual Report and of the 2019 Financial Statements
- Digi Communications N.V. announces The Hungarian Competition Council’s decision to issue a new decision approving the Invitel transaction
- Digi Communications N.V. announces Business continuity in light of the novel coronavirus (“COVID-19”) outbreak
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 9 – 13 Mar 2020
- Reporting of legal documents concluded by DIGI Communications N.V. in February 2020 or in other period but effective in February 2020, in accordance with article 82 of Law no. 24/2017 and FSA Regulation no. 5/2018
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 2 – 6 Mar 2020
- « La levée du pilon sur la plate-forme » peut faire la différence entre le saint et l’ordinaire
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 24 – 28 Feb 2020
- EH GROUP ENGINEERING awarded EU Horizon 2020
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 17 – 21 Feb 2020
- Digi Communications NV announces the release of the Preliminary Financial Results for year ended 31 December 2019
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 10 – 14 Feb 2020
- Reporting of legal documents concluded by DIGI Communications N.V. in January 2020 or in other period but effective in January 2020, in accordance with article 82 of Law no. 24/2017 and FSA Regulation no. 5/2018
- Digi Communications NV announces Investor Call on the Preliminary Financial Results for the year ended 31 December 2019
- Consolidation Looms for Fast-Growing Customer Data Platform Industry: CDP Institute Report
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 3–7 Feb 2020
- Digi Communications N.V. hereby reports successful closing of the offering of senior secured notes by RCS & RDS S.A., its Romanian subsidiary
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 27 – 31 Jan 2020
- Digi Communications N.V.: Independent Limited Assurance Report issued by the external auditor on 30 Jan 2020 regarding the information included in the current reports under Law 24/2017 (Article 82) and FSA Regulation no. 5/2018
- Digi Communications N.V.: Rectification of the report published on 15 Jan 2020, regarding legal documents concluded by DIGI COMMUNICATIONS N.V. in other periods but effective in Dec 2019, in accordance with article 82 of Law no. 24/2017 and FSA Regulation no. 5/2018
- Digi Communications N.V. reports the upsize and successful pricing of the offering of senior secured notes by RCS & RDS S.A., its Romanian subsidiary
- RCH To Present New Smart ECR, Robust and Vintage POS Systems at EuroShop 2020
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 20 – 24 Jan 2020
- Digi Communications N.V.: (i) launch of an offering by RCS & RDS S.A. of senior secured notes; (ii) issuance of a notice of conditional full redemption of all outstanding €550.0m 5.0% senior secured notes due 2023 issued by the Company and (iii) restatement by the Company of its unaudited interim condensed consolidated financial statements for the 9-month period ended 30 Sep 2019
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 13 – 17 Jan 2020
- Reporting of legal documents concluded by DIGI Communications N.V. in December 2019 or in other period but effective in December 2019, in accordance with article 82 of Law no. 24/2017 and FSA Regulation no. 5/2018
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 6 – 10 Jan 2020
- Berlin-based SuitePad named Best Places to Work in Hotel Tech 2020 category at HotelTechReport.com’s HotelTechAwards
- Notification shares buy-back: DIGI COMMUNICATIONS N.V. reports to the regulated market the transactions which occurred under the DIGI symbol, 30 Dec 2019 – 3 Jan 2020
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