BASF to Launch Industrial-Scale 3D-Printed Catalyst Production to Boost Green Transformation Efforts

BASF to Launch Industrial-Scale 3D-Printed Catalyst Production to Boost Green Transformation Efforts

(IN BRIEF) BASF is expanding its production capacity for its advanced X3D® catalyst technology, which utilizes 3D printing to create high-performance catalysts that improve reactor efficiency and reduce energy use. The first industrial-scale X3D production plant is set to open in 2026 to meet increasing demand for catalysts that support green transformation efforts. The adaptable X3D technology can be customized for various catalytic materials, making it versatile for diverse applications. BASF leaders emphasized that this innovation will enhance both sustainability and efficiency for industrial processes.

(PRESS RELEASE) LUDWIGSHAFEN, 12-Nov-2024 — /EuropaWire/ — BASF has announced a substantial investment in expanding production capacity for its innovative X3D® technology, which employs advanced 3D printing to create catalysts designed for optimal efficiency and performance. The new facility, scheduled to begin operations in 2026, will mark a pioneering step in scaling up the industrial production of these cutting-edge catalysts to meet rising market demand and drive green transformation projects.

X3D technology represents a breakthrough in catalyst manufacturing, creating structures that significantly enhance efficiency by reducing reactor pressure drops and maximizing surface area. This design results in improved reactor performance, increased output, enhanced product quality, and reduced energy consumption—key advantages that align with sustainability goals and support customers’ green transformation initiatives.

A notable aspect of X3D technology is its adaptability. It can be used with various catalytic materials, from precious to non-precious metals and diverse carriers, allowing BASF to tailor catalysts to specific customer needs by adjusting parameters like infill patterns, fiber diameters, and orientations.

“X3D represents a step-change advancement in technology for catalyst production. We are proud to give our customers new opportunities to boost the performance of their production and at the same time reduce their carbon footprint,” said Detlef Ruff, Senior Vice President of Process Catalysts at BASF, underscoring the company’s commitment to innovation in the catalyst sector.

Jens Perregaard, Vice President of Custom Catalysts & Innovation at BASF, highlighted the technology’s potential impact, stating, “BASF has successfully operated commercial plants using X3D catalysts for several years, achieving remarkable results. This technology is poised to shape the future for both green and traditional value chains with unparalleled efficiency and improved speed-to-market.”

For additional information on BASF’s X3D technology, please visit BASF’s X3D webpage.

About BASF process catalysts

BASF is a leading global manufacturer of catalysts for the chemical industry, with solutions across the chemical value chain. The business comprises chemical catalysts and adsorbents, refinery catalysts and custom catalysts. In the process catalysts business, priority is given to developing new and improved products that enable the chemical industry transformation to net-zero emissions.

The division’s portfolio also includes battery materials and recycling solutions, as well as environmental catalysts and metal solutions. Customers from a variety of industries including Automotive & Transportation, Chemicals, Plastics or Energy & Resources benefit from our innovative solutions. Further information on BASF’s Catalysts division is available on the Internet at www.chemical-catalysts-and-adsorbents.basf.com.

About BASF

At BASF, we create chemistry for a sustainable future. We combine economic success with environmental protection and social responsibility. Around 112,000 employees in the BASF Group contribute to the success of our customers in nearly all sectors and almost every country in the world. Our portfolio comprises six segments: Chemicals, Materials, Industrial Solutions, Surface Technologies, Nutrition & Care and Agricultural Solutions. BASF generated sales of €68.9 billion in 2023. BASF shares are traded on the stock exchange in Frankfurt (BAS) and as American Depositary Receipts (BASFY) in the United States. Further information at www.basf.com.

Media Contact:

Kerstin Hoffmann
Phone: +49 151 17456842
kerstin.hoffmann@basf.com

SOURCE: BASF